In the following guide I explain how to take apart a Sony Vaio VGN-S360P laptop and replace broken power jack (aka power connector or DC jack). I’m not sure if this guide will work for the entire Vaio VGN-S line or laptops but I think it will be pretty close. If you have a different Sony Vaio laptop and these instructions work for you, I would really appreciate if you mention your laptop model in the comments for benefit of other readers.
My reason for taking it apart is replacing the broken power jack but I will remove all major components so you know how to do that.
First of all, turn off the laptop, unplug the power adapter and remove the battery.

You can search for spare parts for your Sony Vaio VGN-S360P laptop here.
Remove two screws securing the cover on the bottom. Under these cover you’ll find laptop memory and wireless card.

This model has two memory slots accessible from the bottom but unfortunately you cannot use regular notebook RAM modules. You’ll have to use PC2700 DDR333 microDIMM. I believe you can install 1GB total. Up to 512MB module into each slot.
If you are replacing the keyboard, remove only two green screws and proceed to the next step. These two screws secure the keyboard.
If you are taking the whole thing apart, remove all screws – red and green.

There are two spring loaded latches above F4 and F12 keys.

Carefully release these latches with a small flathead screwdriver.

After the latches has been released, you can lift up the keyboard as it shown on the picture below.

Turn the keyboard upside down and place it on the palm rest. In order to remove the keyboard you’ll have to unlock the connector first.

Remove the keyboard.

Remove four five screws securing the top cover assembly. (I forgot to circle one screw which is located on the right side from the touch pad cable).

Unplug two speaker cables (green), the touch pad cable (red) and the power button board cable (yellow).

Here’s a closer shot on the speaker connector.

Now you can lift up and remove the top cover assembly.

The top cover assembly has been removed.

Remove two screws securing the hard drive assembly. Unplug the hard drive cable from the motherboard.

Remove the hard drive assembly. If you are replacing the hard drive, you’ll have to remove the mounting bracket with the cable and transfer it to a new drive.

Before you can remove the CD/DVD drive, you’ll have to remove the PC card slot.
Remove one screw securing the slot and unplug it from the motherboard.

Remove the PC card slot assembly.

Remove four screws securing the CD/DVD drive assembly to the laptop base. Unplug the cable.

Remove the CD/DVD drive assembly. If you are replacing the drive, you’ll have to transfer the face plate with the cable and mounting bracket to a new drive.

Remove three screws securing the CPU heat sink.

Remove the CPU heat sink.

If the heat sink is clogged with dust blow it off with compressed air.

Remove two screws securing the DC power jack. Remove the mounting bracket and release the jack.

As you see on the picture below the power jack in my laptop is broken in two pieces. I’m going to replace it with a new power jack. I will unsolder the broken jack and solder a new one.

Before you install the heat sink back in place, you’ll have to apply new thermal grease on the top of the CPU.

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January 28th, 2010 at 5:10 pm
I have a Sony Vaio VGN-FW235J i accidentally ripped off the red cable. So i order a new part of the sony company and i open it up and plug out the old DC Power Jack and replaced it with a brand new one. Now my laptop doesn’t charge. Everything works find except it doesn’t charge at all and for sure its not the battery or the power adapter. Help anyone?
January 9th, 2010 at 8:47 am
hi,
i have a sony vaio PCG-9J1M laptop and need to replace the power jack but unable to find specs or s/n for the replacement part to buy from a electrical retailer, can anyone help with what type and where i could buy one of these?
thanks gareth
November 23rd, 2009 at 1:05 pm
Problem Solved. removed the harddrive and put that back in. works great. I am going to make a donation
Thanks a lot for the help.
November 17th, 2009 at 4:04 pm
Tried to put the default settings in BIOS. Didn’t change anything. Still shows the error.
Thanks
Vinod
November 16th, 2009 at 2:21 pm
kumar,
Not sure why you are getting this problem.
Access the BIOS setup menu and try loading default settings. Safe settings and restart the laptop. Can you access your hard drive now?
November 16th, 2009 at 2:17 pm
Hi,
I replaced my power jack. everything went well. But when I tried to start the system back. I got the message OS couldn’t be found. IN BIOS the Hard drive,Floppy drive, optical drive are not detected.I am worried that I might have lost the data. How do i fix it.
Thanks
Vinod
November 7th, 2009 at 4:58 am
Hi,
Great article, I was able to use it to take the cover off on my vgn-s580 to try and replace my broken fan, but not quite sure how to remove the two screws that are diagonal to each other, they just have have a tiny hole in them. From the last picture, you can probably see the screws I’m talking about, they are left of the fan.
Any help is appreciated,
Allan
October 15th, 2009 at 6:31 am
oitsweetheart,
Thanks for the response. You r correct. The repair shop seams hesitant to work on my laptop. I don’t understand why they dont like to work on sony though. Anyways this is a great website.