In this tutorial I explain how to disassemble a Dell XPS 15 L502X laptop. My goal is removing and replacing broken DC jack.
I’ll go though the following major laptop disassembly steps:
STEP 1-4: Accessing laptop memory and wireless card. Removing the DVD drive.
STEP 5–9: Disconnecting and removing the palmrest assembly.
STEP 10-12: Removing laptop hard drive.
STEP 13-17: Disconnecting and removing the keyboard.
STEP 18-21: Removing laptop screen assembly.
STEP 22-27: Removing laptop bottom cover. Accessing the cooling fan.
STEP 28- 29: Disconnecting and removing DC jack cable.
STEP 1.
Before you start, make sure the laptop is turned off.
Remove the battery.

STEP 2.
Loosen/remove three screws securing the memory and wireless card cover.
Lift up and remove the cover.

STEP 3.
Under the cover you can access both memory modules and wireless card.
It’s not necessary to remove memory modules for the purpose of my tutorial. I’ll leave them connected to the motherboard.
We’ll disconnect wireless card antenna cables later (step 19) when we remove the display panel.

STEP 4.
Remove one screw securing the DVD optical drive.
Pull DVD drive from the laptop and remove it.

STEP 5.
Remove one screw securing the palmrest assembly. This screw located in the battery compartment.
Release two latches securing the palmrest assembly.

STEP 6.
Turn the laptop over and start lifting up the palmrest assembly from the laptop.

STEP 7.
I’m using the guitar pick to separate the palmrest assembly from the laptop base.

STEP 8.
Be careful while removing the palmrest assembly, it’s still connected to the motherboard.

STEP 9.
Turn the palmrest upside down so you can access the touch pad cable (left arrow) and power button cable (right arrow).
In the following two steps I explain how to unlock connectors and release cables.

Very carefully lift up the left side of the locking tab with your fingernail. The locking tab will open up at a 90 degree angle.
The locking tab must remain attached to the connector base.

On the following picture both connectors shown in the unlocked position.
Now you can pull cables.

STEP 10.
When the palmrest removed you can access the hard drive and CMOS battery.

STEP 11.
Remove four screws securing the hard drive mounting bracket to the laptop base.
Slide the hard drive assembly to the left to disconnect it from the motherboard.

STEP 12.
Lift up and remove the hard drive from the laptop.

STEP 13.
There are two small plastic tabs securing the keyboard on the top.

STEP 14.
Lift up the upper side of the keyboard and move towards the screen.

STEP 15.
Turn the keyboard upside down.
Now you can access the main keyboard cable connector (1) and keyboard backlight cable connector (2).

STEP 16.
Disconnect both cables as I explained in the step 9.

STEP 17.
Remove keyboard from the laptop.
If you need a new keyboard for your Dell XPS 15 L502X laptop, you can find it here.

STEP 18.
Remove two screws securing display hinges on the bottom of the laptop.

STEP 19.
Disconnect white and black antenna cables from the wireless card.

STEP 20.
Pull both wireless card antenna cables though the opening.
Remove four screws securing display hinges.
Disconnect video cable from the motherboard.

Here’s how to disconnect the video cable. Simply pull the connector by the black belt attached to it.

STEP 21.
Lift up and remove the display (LCD screen) assembly.

STEP 22.
Remove six screws from the bottom of the laptop.
Disconnect the subwoofer cable (left arrow) and cooling fan cable (right arrow).

STEP 23.
Remove three more screws located in the DVD drive bay.

Here’s how to unplug the subwoofer and fan cable from the motherboard.
It’s a regular male-female type connector.

STEP 24.
Remove all screws securing the top and bottom covers together.

STEP 25.
Start separating the top cover assembly from the bottom cover.

STEP 26.
In Dell XPS 15 L502X laptop the motherboard is attached to the top cover assembly.

STEP 27.
The cooling fan attached to the bottom cover.

Here’s the bottom side of the top cover assembly.
As I mentioned before, the motherboard is attached to the top cover.

STEP 28.
Remove one screw securing the DC jack to the laptop cover.
Disconnect DC jack cable from the motherboard.

Here’s how to unplug the DC jack cable connector from the motherboard.

STEP 29.
Finally lift up and remove the DC jack cable. It’s ready for the replacement.

Home
September 5th, 2012 at 8:27 pm
Could anyone tell me the part model # or a link so I could purchase the DC jack replacement? Thanks I’ve had trouble finding it on amazon/ebay
August 23rd, 2012 at 10:33 am
Very very helful! I needed to clean the fan and filter — thought would be a 10 minute job, but on this beast you need to strip it completely open
August 15th, 2012 at 2:50 am
i want to know if it’s possible to replace tha NVIDIA graphic card geforce 540m my notebook is a XPS L502X and I want to know the location…. please help me….
August 9th, 2012 at 2:18 pm
I was wondering i have the xps15 l502x and wanted to know if i can upgrade the nvidea gt 525m to something mutch better and also what kind of prossesor can i upgrade to i have the i7-2760 QM
June 22nd, 2012 at 1:46 pm
Hi,
I want to know if it’s possible to replace tha NVIDIA graphic card which I coudn’t here but my notebook is a XPS L502X and I want to know the location of the cart.
Thanks
June 22nd, 2012 at 1:14 am
Hello
Thanks for this great manuel.
I plan to remove the whole display from my xps15 and putt the laptop in front of a 22″ lcd display because my eyes are not more so good.
Works the xps without the original display?
My old hp xe3 does:-)
Best regards from germany
Joachim
June 10th, 2012 at 11:22 am
@ Bishnu,
In the comment 7 I posted a link to the display disassembly instructions.
June 9th, 2012 at 11:44 pm
hey , i want to remove my xps back lcd lid cover by a new one, i.e want to change my laptop colour using a new one which is http://www.parts-people.com/index.php?action=item&id=9138
plzzzzzz tell me is it possible.. if yes then what should i do, should i do it my own or hand it over to an expert… plzz reply.. waitin’
June 3rd, 2012 at 8:03 pm
@ amit kumar banra,
That’s all. You can upgrade HDD to SSD, install max RAM and probably find a faster CPU but nothing else. The graphics card integrated into the motherboard so you cannot upgrade it.
June 3rd, 2012 at 7:08 pm
ohhh thanx a lot, we are greattfull to you that how easily we have leant to dissamble it.
by the way i wanna ask u what are the possible upgrades that can be made in dell xps 15 l502x.
such as HDD to SDD,RAM,PROCESSOR.etc