The following disassembly guide will explain how to take apart a Sony Vaio PCG-K series notebooks. I created this guide while taking apart a Sony Vaio PCG-K25 notebook but I think you can use the same disassembly steps for all notebooks in PCG-K line.
The main reason to open up the laptop was replacing broken power jack. Proceed disassembly on your own risk.
Update: I just created a new guide for Sony Vaio PCG-K series laptops. It explains how to remove and replace LCD screen with inverter board.
Before you start laptop disassembly, unplug the AC adapter and remove the battery.
Are you looking for spare parts for your Sony Vaio PCG-K series notebook? Search here.

STEP 1
Carefully remove the keyboard bezel using a small flathead screwdriver. Remove it slowly, there is a flat ribbon cable connecting the power button board with the motherboard.

STEP 2
Trun the keyboard bezel upside down. The red arrow pointing to the connecto on the motherboard.

STEP 3
Unlock the connector by lifting up the top side of the connector 1-2 millimeters. Be very very careful. If you break any connector on the motherboard you are screwed big time. After the connector is unlocked, you can pull the cable and remove the keyboard bezel.

STEP 4
Remove three screws from the keyboard.

STEP 5
Lift up the keyboard and place it upside down on the palm rest. Unlock the keyboard cable connector on the motherboard. Disconnect the keyboard cable and remove the keyboard.

STEP 6
Remove all screws securing the metal cover.

STEP 7
Remove the cover.

STEP 8
After the cover has been removed, you can access and clean both cooling fans. You can clean fans with compressed air.

STEP 9
Remove two screws securing display hinges to the back side of the base.

STEP 10
Remove four screws securing display hinges. Unplug the video cable from the motherboard. Unplug both wireless card antenna cables from the wireless card.

STEP 11
Lift up and remove notebook display panel.

STEP 12
Remove hard drive cover, memory cover and modem cover from the bottom of the notebook. Each cover is secured by one screw.

STEP 13
Here’s how you can remove the hard drive. Remove four screws securing the hard drive caddy to the base assembly. Slide the hard drive down to disconnect it from the motherboard. Lift up and remove the hard drive.

STEP 14
Removing memory modules (if needed). Carefully spread latches on both sides of the memory slot. The memory module will pop up at 30 degree angle. Pull the memory module from the slot by the edges.
Removing modem card (if needed). Remove two screws securing the modem card. Lift up the modem card to disconnect it from the motherboard and unplug cable from the side.
Remove all screws from the bottom of the notebook

STEP 15
Remove two screws securing the top cover assembly. Disconnect the touch pad cable connector on the motherboard and unplug the cable.

STEP 16
Lift up and remove the top cover assembly.

STEP 17
Push the CD/DVD drive to the right side with your thumb. Remove the CD/DVD drive.

STEP 18
Remove three screws securing the plastic cover.

STEP 19
Remove the cover.

STEP 20
The power jack is hidden under the metal bracket. Remove one screw securing the bracket.

STEP 21
Lift up the bracket. Now you can access the power jack.

Release the power jack. Now you can remove the old power jack (unsolder from the harness) and replace it with a new power jack.
Home
December 29th, 2008 at 9:18 pm
Chris,
I don’t have this laptop in front of me and cannot take a closer look, but isn’t it in the hole for the display hook under the right touch pad button? I’m just trying to guess.
Nope, it’s not built into the hinges.
December 29th, 2008 at 8:12 am
Hi,
I have a PCG-K33 and I’m having the same problem as Gachet with the lid always thinking it’s closed. He said that he cleaned up the lid contactor? I don’t see a lid contactor anywhere on this laptop. I’m guessing that the lid open/closed sensor is probably built into the hinges. If that’s the case, did he just dip them in alcohol to clean the contacts?
December 22nd, 2008 at 11:43 am
Mike,
Did you check if there is BIOS update for your laptop? Maybe it’s a known issue and the latest BIOS release fixes this problem.
December 16th, 2008 at 9:05 am
Hi,
In reference to #39 and #41. I have a PCG-K25 doing exactly the same thing when I tried to upgrade the memory. I’ve tried different modules and I tried switching from one socket to the other. Each socket reads the same as the other so it is not a socket issue. Any ideas? Thank you.
December 12th, 2008 at 9:03 am
Thanks a lot, I used it to change the dc connector of my pcg-k35, I noticed the metal cover in step 7 has the holes for the fans, mine doesn’t have them, I have been having overheating problems, could that be the reason?
Thanks again
Santi
December 9th, 2008 at 5:17 am
The external monitor works fine. I was in doubt about the card so your comment is right. I will go after a replacement LCD in my country.
Thanks a lot and Greetings from Brazil!
December 8th, 2008 at 2:21 pm
Gilberto,
It’s hard to tell. You’ll have to test the laptop with an external monitor. If external video works fine, apparently there is a problem with the LCD screen or video cable.
If both internal and external video fail, there could be a problem with the system board or video card.
December 8th, 2008 at 6:27 am
Hi
Great guide here. Lots of usefull info.
I received as a gift a Sony PCG-k35, but the LCD probably has gone.
The screen keeps all bright (full white to gray) flashing. Sometimes the image comes ok, but appears this component is gone. I tried to reinsert the main flat cable in the LCD back area, and I noticed another small flat cable in the LCD circuit, but too thin and I really became afraid of trying to move it as appears to be hard fixed in place.
There’s a chance to be the LCD in fault of may the video card also cause this kind of problem?
Thanks in advance!
November 26th, 2008 at 2:02 pm
Taras,
It’s possible that one of the memory slots is bad and “cannot see” the memory module installed in it.
Test your laptop with different memory modules installed into different slots. If the laptop works fine with both memory modules in the slot A but not in the slot B, the slot B is defective. If that’s the case, you’ll have to replace the motherboard or use the laptop as is with only one working slot.
November 25th, 2008 at 1:25 pm
Hi,
As I guest in my last message it was a pb with lid contactor.
I disassemble my computer and “clean up” the lid contactor. Now it’s working well (with ACPI support).
Many thanks for your help.